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Double Teak Door with Custom Carving Design
Adriana-Davie, Florida USA
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Home |
WoodLtd Studio
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Door
Catalog | Current Projects >
Adriana-FL |
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TABLE OF CONTENTS |
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THE PROJECT: Double Teak Door |
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Blueprint
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The Door
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Close-Up/1
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Close-Up/2
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Color Chart
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Orientation
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Rough Opening
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Specifications
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Finish
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Certificate
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SPECIFICATIONS |
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Description: |
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Double Teak Door |
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Wood Type: |
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Teak grade A |
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Carving
Location: |
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Both Sides |
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Rough Opening: |
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95-1/2" X
75-7/8" |
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Wall Thickness: |
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9-1/2" |
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Door Thickness: |
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2" |
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Finish: |
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Finished with Color |
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Frame: |
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Pre-Hung |
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Frame Depth: |
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9" |
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Frame Material: |
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Rosewood |
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Hinges: |
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Solid Brass |
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Casing: |
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5" Wide / no carving |
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T-Astragal: |
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Yes |
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Orientation: |
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Out-swing Right Hand |
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Door Color: |
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Dark Cherry with Gold
Details |
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Glass: |
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not included |
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Hardware/Bore: |
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provided by customer |
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DELIVERY TIME |
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Door
Production/Carving Time: |
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10 weeks |
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Door Shipping
Size: |
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100" X 9.5" X 78" |
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Casing Pack I: |
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5" X 1-1/2" X 100 cm / 2
pieces |
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Casing Pack II: |
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5" X 1-1/2" X 250 cm / 4
pieces |
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Date Project
Started: |
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18-Apr-2005 |
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Expected
Finish Date: |
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27-Jun-2005 |
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Shipping
Bangkok to Miami, Florida: |
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39 days |
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PROJECT UPDATES |
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28-May-2005/1
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28-May-2005/2
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28-May-2005/3
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28-May-2005/4
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10-Jun-2005/01
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10-Jun-2005/02
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10-Jun-2005/03
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10-Jun-2005/04
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10-Jun-2005/05
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10-Jun-2005/06
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10-Jun-2005/07
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10-Jun-2005/08
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10-Jun-2005/09
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10-Jun-2005/10
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10-Jun-2005/11
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24-Jun-2005/1
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24-Jun-2005/2
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24-Jun-2005/3
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24-Jun-2005/4
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24-Jun-2005/5
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07-Jul-2005/1
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07-Jul-2005/2
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07-Jul-2005/3
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07-Jul-2005/4
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07-Jul-2005/5
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23-Jul-2005/01
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23-Jul-2005/02
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23-Jul-2005/03
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23-Jul-2005/04
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23-Jul-2005/05
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23-Jul-2005/06
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23-Jul-2005/07
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23-Jul-2005/08
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23-Jul-2005/09
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23-Jul-2005/10
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28-Jul-2005/01
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28-Jul-2005/02
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28-Jul-2005/03
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28-Jul-2005/04
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28-Jul-2005/05
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28-Jul-2005/06
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28-Jul-2005/07
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28-Jul-2005/08
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28-Jul-2005/09
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28-Jul-2005/10
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03-Aug-2005/1
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03-Aug-2005/2
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03-Aug-2005/3
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03-Aug-2005/4
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03-Aug-2005/5
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COMMUNICATION
- Monday, 11-Apr-2004 >> First photo update
is scheduled for Wednesday, 09-May-2005
- Monday, 11-Apr-2004 >> WoodLtd Studio
will provide Certificate of Authenticity for no extra cost if
requested...
- Tuesday, 03-May-2005 >> The wood is
drying in kiln now. Will remove the wood from the oven on 20-May-2005...
- Saturday, 28-May-2005 >> The door is
built. Will start carving next week. Next update on Friday, 10-June-2005
- Friday, 10-Jun-2005 >> Carving in
progress until 20-25 June followed by finishing with color. Next update
on Friday, 24-Jun-2005
- Saturday, 25-Jun-2005 >> Carving has
been finished. Working on molding/raised panels now and building the
frame. Will apply colors starting 01-Jul-2005. Expect to finish the door
around 15-July-2005...
- Thursday, 07-Jul-2005 >> Molding and
raised panel work is completed. Next will build the frame and apply
finish and color. In 2 weeks the door expect to be finish and ready for
shipment...
- Saturday, 23-Jul-2005 >> This and next
week we'll do finishing and we'll apply the color. The door will be
completed and ready for shipment next week on Friday, 29-Jul-2005...Next
update on Thursday or Friday the following week...
- Thu, 28-Jul-2005 >> Working on color and
finishing now. Next week on Monday will put doors and frame together. On
Tuesday/Wednesday detailed QC check and final photos before the
shipment...
- Wed, 03-Aug-2005 >> Final touch-up and
detailed quality control check. Looking for any imperfections using
magnifying glass...The door should be ready for shipment next week...
- Fri, 05-Aug-2005 >> The door looks
fabulous. To make it perfect it will take 7 more days, more details will
send you by email...
- Fri, 19-Aug-2005 >> The door passed QC
check and it's ready for shipment...
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Send
email to
The-Wood Studio now

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TEAK
Latin name "Tectona
Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's
one of the world's most valuable timbers, recognized for its durability
and stability. Teak is more durable than any other hardwood and has
unparalleled rich beauty. Teak can withstand all types of weather. Ancient
Burmese and Thai royalty considered teak to be a royal tree. It has been
the pillar of the shipbuilding industry for centuries. The decks of the
Titanic were covered in Teak, and the wood is as good today as the day she
sank on 1912. Teak is also used in the Middle East oil industry as one of
the very few timbers that can withstand the punishing heat of the desert
and will not readily catch fire. Teak can withstand harsh chemicals, and
is resistant to fungi, rot and termites. Unlike other woods, teak does not
turn black when in contact with metals. It looks best when applied
transparent and light colors...
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KILN-DRYING
All wood in the oven for two (2) weeks to a moisture
content of 10-12% followed by one (1) week of resting to reabsorb
moisture in the air to ~14%. The moisture level is measured by electronic
instruments.
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PANELS
Structural hardwood V-grooved minimizes the possibility of a joint
separation. Permanently bonded with watertype-1 glue.
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STILES & RAIL CONSTRUCTION
Mortise and tenon, glued with exterior Type-1 waterproof
glue. Because wood tends to warp when it becomes damp, we make vertical
rails from two separate pieces of wood, then laminating them together
lengthwise, with the grain running in opposite directions. The same is
done with the stiles. Then when moisture penetrates the door, the
laminated pieces tend to bow in opposite directions, negating the warping
effect.
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MOLDING
Molding around lites and panels. Certain designs have recessed molding.
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PANEL END SEALING
All
panels are end sealed with under coat paint before the door is assembled
to minimize shrinking and swelling.
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CARVING
Authentic
hand carving by best Thailands craftsmen. No
routers, no machine tools are used. Over 4,000 carving styles available
for doors frames casing and lintels in many categories such as Americana,
animals, architectural, Asian, business, Disney, dragons, mythology,
nautical, wildlife and much more...
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FINISHING (MARITIME)
- 12-Step PermaLane II
- Penetrating wiping stain sets the color
- Three Separate coats of alkyd moisture
seal with fine sanding between coats
- Two coats of imported from Germany Bayer
Brand catalyzed Poly-Urethane with ultraviolet absorbers. Light sanding
between coats
- Stain brightener applied
- Detailed hand rubbed to smooth satin
finish
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SANDING
Machine sanded with super fine No. 220 grit paper followed by detailed
hand sanding. No machine or cross grain sand marks. Ready for finish.
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PACKING
Each
door is individually poly bagged and boxed with 300# psi doubled wall
cardboard and placed in wooden crate.
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FUMIGATION
Every door together with wood crating, pallet and all
Non-Manufactured Wood Packing Material (NMWP) to be
fumigated with Methyl Bromide [CH3Br] and
are free from wood termites. Formal Certificate of Fumigation is provided
according to wood import regulations of European Union, United States,
Canada, New Zealand and Australia.
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WARRANTY
The-Wood Studio 2-Years
Limited Warranty
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CERTIFICATE OF AUTHENTICITY
We issue a Lifetime
Certificate of Authenticity. The-Wood Studio certifies that every door
we design and make is by order only. This is an original and authentic
product. It is genuine and the only one made by The-Wood Studio. It is not
a replica, a rebuild or repair; it has been newly built by skilled
artisan. No two doors are identical, thus making each one of a kind. Only
authentic hand carving is performed, no routers or machine tools of any
type are used.
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INSURANCE & SHIPPING
- Insurance 100% from damage or loss by US
company based in Miami, FL
- Atlanta based
shipping company in charge
- Sea-freight from Bangkok Thailand to
Miami, Florida USA
- Transit Time: 39 days
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Copyright
WoodLtd 2005 All Rights Reserved |
Updated 25-Jun-2005 |
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