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Custom Teak Double Door with Far-Eastern Carving Design
Exterior Wood Door System | Juan-Miami Florida USA
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Home |
WoodLtd Studio
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Door
Catalog | Current Projects >
Juan-Miami |
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TABLE OF CONTENTS |
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THE PROJECT: Custom Teak Double Door with
Far-Eastern Carving Design | Exterior Wood Door System |
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Double Door
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Closeup-1
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Closeup-2
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Closeup-3
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T-Astragal
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Orientation
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Colorchart
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Certificate
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SPECIFICATIONS |
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Description: |
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Custom Teak Door |
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Reference Number: |
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DOOREST102 < carve no faces
(!) |
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Door Type: |
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Double Door |
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Material: |
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genuine Burmese teak |
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Carving Location: |
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Both Sides |
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Rough Opening: |
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77-1/4" wide X 83-7/8 high |
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Wall Thickness: |
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5" |
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Door Units: |
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One (1) set of Double Door |
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Door Thickness: |
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1-3/8 inch (35 mm) US
Standard |
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Finish: |
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Finished with Color |
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Frame: |
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Pre-Hung |
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Frame Depth: |
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3.661 inch (9.3 cm) STD |
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Hinges: |
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Solid Brass |
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Casing: |
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Carved |
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Opening Direction: |
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In-Swing Right Hand |
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Hardware: |
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provided by customer |
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Color: |
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customer
will send sample to match (!) |
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DELIVERY TIME |
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Door
Production/Carving Time: |
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90 days |
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Door Shipping Size: |
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77-1/4" X 83-7/8 X 3.661" |
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Casing Shipping Size / Pack I: |
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77-1/4" X 4" X 1" |
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Casing Shipping Size / Pack II: |
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83-7/8" X 4" X 2" |
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Date Project
Started: |
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25-Oct-2006 |
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Expected
Finish Date: |
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25-Jan-2007 |
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Shipping
Bangkok to Detroit, Michigan: |
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35 days |
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PROJECT UPDATES |
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22-Jan-2007
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05-Feb-2007/1
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05-Feb-2007/2
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05-Feb-2007/3
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13-Feb-2007/1
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13-Feb-2007/2
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13-Feb-2007/3
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13-Feb-2007/4
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28-Apr-2007/1
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28-Apr-2007/2
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28-Apr-2007/3
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28-Apr-2007/4
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28-Apr-2007/5
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28-Apr-2007/6
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28-Apr-2007/7
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28-Apr-2007/8
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COMMUNICATION
- Saturday,
28-Oct-2006 >> First photo update
is scheduled for ~15-Dec-2006
- Saturday,
28-Oct-2006 >> WoodLtd Studio
will provide a Certificate of Authenticity for no extra cost if
requested...
- Sat, 18-Nov-2006 >> The wood should be
out of the kiln by mid December 2006...
- Mon, 22-Jan-2007 >> Frame has been
assembled. We're working on door now..
- Mon, 05-Feb-2007 >> The door has been
assembled, will start carving now...
- Tue, 13-Feb-2007 >> Carving is
completed. Kindly send us a color sample to match or select one from
COLORCHART above please...
- Sat, 28-Apr-2007 >> The project is
completed and door is ready for shipping..
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Send
email to
The-Wood Studio now
 
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TEAK
Latin name "Tectona
Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's
one of the world's most valuable timbers, recognized for its durability
and stability. Teak is more durable than any other hardwood and has
unparalleled rich beauty. Teak can withstand all types of weather. Ancient
Burmese and Thai royalty considered teak to be a royal tree. It has been
the pillar of the shipbuilding industry for centuries. The decks of the
Titanic were covered in Teak, and the wood is as good today as the day she
sank on 1912. Teak is also used in the Middle East oil industry as one of
the very few timbers that can withstand the punishing heat of the desert
and will not readily catch fire. Teak can withstand harsh chemicals, and
is resistant to fungi, rot and termites. Unlike other woods, teak does not
turn black when in contact with metals. It looks best when applied
transparent and light colors...
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KILN-DRYING
All wood in the oven for five (5) weeks to a moisture
content of 8% followed by two (2) weeks of resting to reabsorb
moisture in the air to ~10%. The moisture level is measured by electronic
instruments.
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PANELS
Structural hardwood V-grooved minimizes the possibility of a joint
separation. Permanently bonded with watertype-1 glue.
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STILES & RAIL CONSTRUCTION
Mortise and tenon, glued with exterior Type-1 waterproof
glue. Because wood tends to warp when it becomes damp, we make vertical
rails from two separate pieces of wood, then laminating them together
lengthwise, with the grain running in opposite directions. The same is
done with the stiles. Then when moisture penetrates the door, the
laminated pieces tend to bow in opposite directions, negating the warping
effect.
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MOLDING
Molding around lites and panels. Certain designs have recessed molding.
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PANEL END SEALING
All
panels are end sealed with under coat paint before the door is assembled
to minimize shrinking and swelling.
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CARVING
Authentic
hand carving by best Thailands craftsmen. No
routers, no machine tools are used. Over 4,000 carving styles available
for doors frames casing and lintels in many categories such as Americana,
animals, architectural, Asian, business, Disney, dragons, mythology,
nautical, wildlife and much more...
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FINISHING
- Three Separate coats of alkyd moisture
seal with fine sanding between coats
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SANDING
Machine sanded with super fine No. 220 grit paper followed by detailed
hand sanding. No machine or cross grain sand marks. Ready for finish.
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PACKING
Each
door is individually poly bagged and boxed with 300# psi doubled wall
cardboard and placed in wooden crate.
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FUMIGATION
Every door together with wood crating, pallet and all
Non-Manufactured Wood Packing Material (NMWP) to be
fumigated with Methyl Bromide [CH3Br] and
are free from wood termites. Formal Certificate of Fumigation is provided
according to wood import regulations of European Union, United States,
Canada, New Zealand and Australia.
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WARRANTY
The-Wood Studio 2-Years
Limited Warranty
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CERTIFICATE OF AUTHENTICITY
We issue a Lifetime
Certificate of Authenticity. The-Wood Studio certifies that every door
we design and make is by order only. This is an original and authentic
product. It is genuine and the only one made by The-Wood Studio. It is not
a replica, a rebuild or repair; it has been newly built by skilled
artisan. No two doors are identical, thus making each one of a kind. Only
authentic hand carving is performed, no routers or machine tools of any
type are used.
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INSURANCE & SHIPPING
- Insurance 100% from damage or loss by US
Company
- US based
shipping company in charge
- Freight from Bangkok, Thailand to Mimi,
Florida USA
- Transit Time: 35 days
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Copyright
WoodLtd 2007 All Rights Reserved |
Updated 28-Oct-2006 |
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