Design Carved Wood Doors
WoodLtdŽ Studio
Chiang Mai  Thailand
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Two (2) Double Teak Doors with Custom Carving Design
Kris - Atlanta Georgia USA

 
 
 
  Home | WoodLtd Studio | Door Catalog | Current Projects > Kris-Atlanta  
     
  TABLE OF CONTENTS  
 
  q Specifications q Panels q Packing
  q Delivery Time q Stiles & Rail Construction q Fumigation
  q Project Updates q Molding q Warranty
  q Communication q Panel End Sealing q Certificate of Authenticity
q Teak (Tectona Grandis Linn) q Carving q Insurance & Shipping
q Kiln-Drying q Sanding  
 

THE PROJECT: Double Teak Door | Custom Carving Design

DOORFRN134

DOOREST102

Orientation

Topview

Certificate

 

 

SPECIFICATIONS

  DOORSGL182 DOOREST102  
  Description:   Double Rectangular Double Rectangular  
  Carving Number:   DOORSGL182 DOOREST102  
  Wood Type:   Teak grade A Teak grade A  
  Carving Location:   Both Sides Both Sides  
  Slab Dimensions:   24" X 96" 35-11/16" X 96"  
  Door Units:   1 set 1 set  
  Door Thickness:   1-3/8" 1-3/8"  
  Finish:   Unfinished / Sanded Only Unfinished / Sanded Only  
  Frame:   No Frame No Frame  
  Orientation:   Left Swing Right Swing  
  Hardware:   Provided by Customer Provided by Customer  
 

DELIVERY TIME      
  Door Production/Carving Time:   8 weeks  
  Door Shipping Size DOORSGL182:   24" X 96" X 3.5" / 2 pieces  
  Door Shipping Size DOOREST102:   36" X 96" X 3.5" / 2 pieces  
  Date Project Started:   19-Nov-2004  
  Expected Finish Date:   15-Jan-2005  
  Shipping Bangkok to Atlanta GA:   39 days  
 
 
  PROJECT UPDATES  
 

15-Dec-2004/01

15-Dec-2004/02

15-Dec-2004/03

Lokset-Space

12-Jan-2005/02

12-Jan-2005/03

02-Feb-2005/01

02-Feb-2005/02

02-Feb-2005/03

02-Feb-2005/04

02-Feb-2005/05

23-Feb-2005/01

23-Feb-2005/02

23-Feb-2005/03

23-Feb-2005/04

23-Feb-2005/05

23-Feb-2005/06

23-Feb-2005/07

26-Feb-2005/01

26-Feb-2005/02

26-Feb-2005/03

26-Feb-2005/04

26-Feb-2005/05

09-Mar-2005/1

09-Mar-2005/2

09-Mar-2005/3

09-Mar-2005/4

09-Mar-2005/5

09-Mar-2005/6

23-Mar-2005/1

23-Mar-2005/2

23-Mar-2005/3

23-Mar-2005/4

23-Mar-2005/5

23-Mar-2005/6

03-May-2005/01

03-May-2005/02

03-May-2005/03

03-May-2005/04

03-May-2005/05

03-May-2005/06

03-May-2005/07

03-May-2005/08

03-May-2005/09

03-May-2005/10

 

  COMMUNICATION
  1. Monday, 22-Nov-2004 >> First photo update is scheduled for Wednesday, 08-Dec-2004
  2. Monday, 22-Nov-2004 >> WoodLtd Studio will provide Certificate of Authenticity for no extra cost
  3. Wednesday, 24-Nov-2004 >> We cut the wood and placed into the kiln for 2 weeks
  4. Wed, 08-Dec-2004 >> We will remove the wood from kiln on Friday, 10-Dec-2004. If moisture content is too high and over 12% we will repeat the heat treatment again for the next few days...
  5. Wed, 15-Dec-2004 >> The wood is out of the kiln. Shortly we'll cut the wood and assemble the doors... The space to mount the lock-set will have 11.5 centimeters (4.528" inches) and the door will be 35 millimeters (1-3/8" inches) thick... Please see photo above "Lock-set Space"
  6. Wed, 29-Dec-2004 >> Will assemble the door next week on Monday, 03-Jan-2005
  7. Wed, 12-Jan-2005 >> This week we assemble the door, the following week we'll start carving...
  8. Wed, 02-Feb-2005 >> Door is assembled and ready for carving...working on door no 2...
  9. Wed, 23-Feb-2005 >> Carving of the DOORFRN134 has been completed. DOOREST102 is assembled and we expect to finish it in 2 weeks...
  10. Wed, 09-Mar-2005 >> Carving of DOOREST102 in progress. Expect to finish all and ship it around 21-Mar-2005
  11. Wed, 23-Mar-2005 >> Still carving DOOREST102, a lot of details. Both doors will be finished this week...
  12. Tue, 03-May-2005 >> T-Astragal are installed and both doors are finished. Will ship to Bangkok Port on Thursday 05-May-2005..
 

Send email to The-Wood Studio now  Send email!

 
 
  TEAK

Latin name "Tectona Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's one of the world's most valuable timbers, recognized for its durability and stability. Teak is more durable than any other hardwood and has unparalleled rich beauty. Teak can withstand all types of weather. Ancient Burmese and Thai royalty considered teak to be a royal tree. It has been the pillar of the shipbuilding industry for centuries. The decks of the Titanic were covered in Teak, and the wood is as good today as the day she sank on 1912. Teak is also used in the Middle East oil industry as one of the very few timbers that can withstand the punishing heat of the desert and will not readily catch fire. Teak can withstand harsh chemicals, and is resistant to fungi, rot and termites. Unlike other woods, teak does not turn black when in contact with metals. It looks best when applied transparent and light colors...

 

 

KILN-DRYING

All wood in the oven for two (2) weeks to a moisture content of 10-12% followed by one (1) week of resting to reabsorb moisture in the air to ~14%. The moisture level is measured by electronic instruments.

 

 

PANELS

Structural hardwood V-grooved minimizes the possibility of a joint separation. Permanently bonded with watertype-1 glue.

 

 

STILES & RAIL CONSTRUCTION

Mortise and tenon, glued with exterior Type-1 waterproof glue. Because wood tends to warp when it becomes damp, we make vertical rails from two separate pieces of wood, then laminating them together lengthwise, with the grain running in opposite directions. The same is done with the stiles. Then when moisture penetrates the door, the laminated pieces tend to bow in opposite directions, negating the warping effect.

 

 

MOLDING

Molding around lites and panels. Certain designs have recessed molding.

 

 

PANEL END SEALING

All panels are end sealed with under coat paint before the door is assembled to minimize shrinking and swelling.

 

  CARVING

Authentic hand carving by best Thailands craftsmen. No routers, no machine tools are used. Over 4,000 carving styles available for doors frames casing and lintels in many categories such as Americana, animals, architectural, Asian, business, Disney, dragons, mythology, nautical, wildlife and much more...

 

 

SANDING

Machine sanded with super fine No. 220 grit paper followed by detailed hand sanding. No machine or cross grain sand marks. Ready for finish.

 

 

PACKING

Each door is individually poly bagged and boxed with 300# psi doubled wall cardboard and placed in wooden crate.

 

 

FUMIGATION

Every door together with wood crating, pallet and all Non-Manufactured Wood Packing Material (NMWP) to be fumigated with Methyl Bromide [CH3Br] and are free from wood termites. Formal Certificate of Fumigation is provided according to wood import regulations of European Union, United States, Canada, New Zealand and Australia.

 

 

WARRANTY

The-Wood Studio 2-Years Limited Warranty

 

 

CERTIFICATE OF AUTHENTICITY

We issue a Lifetime Certificate of Authenticity. The-Wood Studio certifies that every door we design and make is by order only. This is an original and authentic product. It is genuine and the only one made by The-Wood Studio. It is not a replica, a rebuild or repair; it has been newly built by skilled artisan. No two doors are identical, thus making each one of a kind. Only authentic hand carving is performed, no routers or machine tools of any type are used.

 

  INSURANCE & SHIPPING
  1. Insurance 100% from damage or loss by US company based in Atlanta
  2. Atlanta based shipping company in charge
  3. Sea-freight from Bangkok Thailand to Atlanta, Georgia USA
  4. Transit Time: 39 days
 
 

             
 

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Updated 05-Apr-2005