|
|
|
|
|
One Exterior Door and Two Overhead Garage Doors
Balinese Carving Design | Peter - Honolulu Hawaii USA
|
|
|
|
|
|
Home |
WoodLtd Studio
|
Door
Catalog | Current Projects >
Peter-Hawaii |
|
|
|
|
|
TABLE OF CONTENTS |
|
|
|
|
|
|
|
|
THE PROJECT: Exterior Double Door
and Two Overhead Garage Doors with Balinese Carving Design |
|
|
|
|
Front Door/1
|
|
|
Front Door/2
|
|
|
Exterior View
Exterior View |
|
|
Exterior View
Interior View |
|
|
Opening Size
Opening Size |
|
|
Actual Size
Actual Size |
|
|
Door Layout
|
|
|
|
T-Astragal
|
|
|
Garage Door
|
|
|
Door Layout
|
|
|
Garage Door
Size |
|
|
Garage Door
Opening Size |
|
|
Garage Door
Carving Position |
|
|
Garage Door
Exterior View |
|
|
|
Garage Door
Interior View |
|
|
Garage Door
Interlock |
|
|
Garage Door
Side View |
|
|
Certificate
|
|
|
|
|
|
|
|
SPECIFICATIONS |
|
EXTERIOR DOUBLE DOOR |
GARAGE OVERHEAD DOOR |
|
|
Description: |
|
Double Entry Door |
Garage
Overhead Door / 4 horizontal panels |
|
|
Reference Number: |
|
TIKDR101 |
GARDR126 |
|
|
Wood Species: |
|
solid genuine Burmese teak
grade A |
solid genuine Burmese teak
grade A |
|
|
Carving Location: |
|
front side only |
front
side only, see photos above.. |
|
|
Carving Details: |
|
n/a |
2
layers of bullets (or ridges) in all rectangles, the indented section
becomes flat and the balance is the same). The back can stay the same as
the photo above (with one ridge/layer of bullets). |
|
|
Total
Door Size in
Millimeters: |
|
n/a |
2,740 wide x 2,140 mm high |
|
|
Size of one horizontal
panel: |
|
n/a |
2,740 wide x 535 mm high. Interlocking details on <Garage Door
Interlock.pdf> |
|
|
Finish Door
Opening mm / Visible door area: |
|
n/a |
2,683 mm
Wide x 2,111 mm High |
|
|
Slab Dimensions: |
|
908 mm Wide X 2,061 mm High |
n/a |
|
|
Door Area / Space Total: |
|
1,829 mm Wide X 2,089 mm
High |
n/a |
|
|
Door Stop Size: |
|
19 mm wide on each side and
top |
n/a |
|
|
Quantity: |
|
one double door |
2
garage door units |
|
|
Door Thickness: |
|
2 inches (50.8 mm) |
2
(50.8 mm) thick |
|
|
Door Finish and Color: |
|
same as the photo above |
the
same color as the front door |
|
|
T-Astragal: |
|
per WoodCiti(R)
specifications without weather stripping groove. 20 mm shorter than the
door for header stop |
n/a |
|
|
Frame: |
|
no frame |
no frame |
|
|
Casing: |
|
no casing |
no casing |
|
|
Orientation: |
|
in-swing right hand |
overhead garage door |
|
|
Hardware: |
|
lock-sets provided by client
(!) |
provided by client (!) |
|
|
Rail and Stile Size: |
|
Left
stile of left door and right stile on right door is 4.75 (120.6 mm) to
allow for stops and top rail 4.75 (120.6mm) to allow for top stop.
Center stiles are 4 (101.6 mm) |
n/a |
|
|
Bottom Rail Width: |
|
7" |
n/a |
|
|
Lock-Set Plate: |
|
no
need do leave any space since customer will use flush bolts and
automatic release (key pad) |
n/a |
|
|
Pair of Wooden Handles for Exterior Side: |
|
43
from the floor > DONT MOUNT ON DOOR! (shipped with the doors but never
to be attached) |
n/a |
|
|
|
|
|
|
|
DELIVERY TIME |
|
|
|
|
Production/Carving Time: |
|
90 days |
|
|
Door Shipping Size for TIKDR101: |
|
911
mm X 2,064 mm X 2 = 2 units |
|
|
Garage Doors Shipping
Size: |
|
2,740 mm X 535 mm X 2 = 8 pieces |
|
|
Gross Weight of one
Garage Door Unit: |
|
125.00 KG (approx.) |
|
|
Date Project
Started: |
|
04-Aug-2006 |
|
|
Expected
Finish Date: |
|
03-Nov-2006
>> 22-Dec-2006 |
|
|
Shipping Bangkok to Honolulu
Hawaii: |
|
45 days |
|
|
|
|
|
|
|
PROJECT UPDATES |
|
|
|
|
28-Aug-2006/1
|
|
|
28-Aug-2006/2
|
|
|
05-Oct-2006/1
|
|
|
05-Oct-2006/2
|
|
|
31-Oct-2006/1
|
|
|
31-Oct-2006/2
|
|
|
18-Nov-2006/01
|
|
|
|
18-Nov-2006/02
|
|
|
18-Nov-2006/03
|
|
|
18-Nov-2006/04
|
|
|
18-Nov-2006/05
|
|
|
18-Nov-2006/06
|
|
|
18-Nov-2006/07
|
|
|
18-Nov-2006/08
|
|
|
|
18-Nov-2006/09
|
|
|
18-Nov-2006/10
|
|
|
20-Nov-2006/1
|
|
|
20-Nov-2006/2
|
|
|
20-Nov-2006/3
|
|
|
20-Nov-2006/4
|
|
|
04-Dec-2006/1
|
|
|
|
04-Dec-2006/2
|
|
|
04-Dec-2006/3
|
|
|
04-Dec-2006/4
|
|
|
04-Dec-2006/5
|
|
|
04-Dec-2006/6
|
|
|
04-Dec-2006/7
|
|
|
04-Dec-2006/8
|
|
|
|
04-Dec-2006/9
|
|
|
21-Dec-2006/1
|
|
|
21-Dec-2006/2
|
|
|
21-Dec-2006/3
|
|
|
|
|
|
|
|
|
COMMUNICATION
- Wednesday, 26-Jul-2006 >> First photo update
is expected on 15-Sep-2006
- Wednesday, 26-Jul-2006 >> WoodLtd Studio
will provide Certificate of Authenticity for no extra cost if requested
- Monday, 28-Aug-2006 >> Just assembled
the front door. Will build garage doors now. The project is on schedule.
Next photo update in three weeks..
- Thu, 21-Sep-2006 >> Next week will start
carving the front door. We are working on the garage door blueprint
now..
- Thu, 05-Oct-2006 >> The front door has
been assembled, will start carving soon...
- Wed, 31-Oct-2006 >> We're assembling the
garage door now and waiting for approval of the carving for the front
door...
- Sat, 18-Nov-2006 >>
Both garage doors have
been assembled. Carving of the exterior door is completed. Will carve
the garage doors now. Stain and finishing will follow. Completion
expected around 22-Dec-2006
- Mon, 04-Dec-2006 >> The t-astragal has
been installed and we checked the size of the entire front door again to
make sure that everything is correct. The garage doors are being carved
now. Everything should be ready for shipping by 15-Dec-2006
|
|
|
Send
email to
The-Wood Studio now

|
|
|
|
|
|
TEAK
Latin name "Tectona
Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's
one of the world's most valuable timbers, recognized for its durability
and stability. Teak is more durable than any other hardwood and has
unparalleled rich beauty. Teak can withstand all types of weather. Ancient
Burmese and Thai royalty considered teak to be a royal tree. It has been
the pillar of the shipbuilding industry for centuries. The decks of the
Titanic were covered in Teak, and the wood is as good today as the day she
sank on 1912. Teak is also used in the Middle East oil industry as one of
the very few timbers that can withstand the punishing heat of the desert
and will not readily catch fire. Teak can withstand harsh chemicals, and
is resistant to fungi, rot and termites. Unlike other woods, teak does not
turn black when in contact with metals. It looks best when applied
transparent and light colors...
|
|
|
|
|
|
KILN-DRYING
All wood in the oven for two (2) weeks to a moisture
content of 10-12% followed by one (1) week of resting to reabsorb
moisture in the air to ~14%. The moisture level is measured by electronic
instruments.
|
|
|
|
|
|
PANELS
Structural hardwood V-grooved minimizes the possibility of a joint
separation. Permanently bonded with watertype-1 glue.
|
|
|
|
|
|
STILES & RAIL CONSTRUCTION
Mortise and tenon, glued with exterior Type-1 waterproof
glue. Because wood tends to warp when it becomes damp, we make vertical
rails from two separate pieces of wood, then laminating them together
lengthwise, with the grain running in opposite directions. The same is
done with the stiles. Then when moisture penetrates the door, the
laminated pieces tend to bow in opposite directions, negating the warping
effect.
|
|
|
|
|
|
MOLDING
Molding around lites and panels. Certain designs have recessed molding.
|
|
|
|
|
|
PANEL END SEALING
All
panels are end sealed with under coat paint before the door is assembled
to minimize shrinking and swelling.
|
|
|
|
|
|
CARVING
Authentic
hand carving by best Thailands craftsmen. No
routers, no machine tools are used. Over 4,000 carving styles available
for doors frames casing and lintels in many categories such as Americana,
animals, architectural, Asian, business, Disney, dragons, mythology,
nautical, wildlife and much more...
|
|
|
|
|
|
SANDING
Machine sanded with super fine No. 220 grit paper followed by detailed
hand sanding. No machine or cross grain sand marks. Ready for finish.
|
|
|
|
|
|
PACKING
Each
door is individually poly bagged and boxed with 300# psi doubled wall
cardboard and placed in wooden crate.
|
|
|
|
|
|
FUMIGATION
Every door together with wood crating, pallet and all
Non-Manufactured Wood Packing Material (NMWP) to be
fumigated with Methyl Bromide [CH3Br] and
are free from wood termites. Formal Certificate of Fumigation is provided
according to wood import regulations of European Union, United States,
Canada, New Zealand and Australia.
|
|
|
|
|
|
WARRANTY
The-Wood Studio 2-Years
Limited Warranty
|
|
|
|
|
|
CERTIFICATE OF AUTHENTICITY
We issue a Lifetime
Certificate of Authenticity. The-Wood Studio certifies that every door
we design and make is by order only. This is an original and authentic
product. It is genuine and the only one made by The-Wood Studio. It is not
a replica, a rebuild or repair; it has been newly built by skilled
artisan. No two doors are identical, thus making each one of a kind. Only
authentic hand carving is performed, no routers or machine tools of any
type are used.
|
|
|
|
|
|
INSURANCE & SHIPPING
- Insurance 100% from damage or loss by US
company based in Hawaii
- Hawaii based
shipping company in charge
- Sea-freight from Bangkok Thailand to
Honolulu, Hawaii USA
- Transit Time: 45 days
|
|
|
|
|
|
|
|
|

|
|
|
|
|
|
Copyright
WoodLtd 2005 All Rights Reserved |
Updated 26-Jul-2005 |
|
|
|
|