Design Carved Wood Doors
WoodLtdŽ Studio
Chiang Mai  Thailand
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One Exterior Door and Two Overhead Garage Doors
 Balinese Carving Design | Peter - Honolulu Hawaii USA

 
 
 
  Home | WoodLtd Studio | Door Catalog | Current Projects > Peter-Hawaii  
     
  TABLE OF CONTENTS  
 
  q Specifications q Panels q Packing
  q Delivery Time q Stiles & Rail Construction q Fumigation
  q Project Updates q Molding q Warranty
  q Communication q Panel End Sealing q Certificate of Authenticity
q Teak (Tectona Grandis Linn) q Carving q Insurance & Shipping
q Kiln-Drying q Sanding  
 

THE PROJECT: Exterior Double Door and Two Overhead Garage Doors with Balinese Carving Design

Front Door/1

Front Door/2

Exterior View

Exterior View

Exterior View

Interior View

Opening Size

Opening Size

Actual Size

Actual Size

Door Layout

T-Astragal

Garage Door

Door Layout

Garage Door

Size

Garage Door

Opening Size

Garage Door

Carving Position

Garage Door

Exterior View

Garage Door

Interior View

Garage Door

Interlock

Garage Door

Side View

Certificate

 

 

SPECIFICATIONS

  EXTERIOR DOUBLE DOOR GARAGE OVERHEAD DOOR  
  Description:   Double Entry Door Garage Overhead Door / 4 horizontal panels  
  Reference Number:   TIKDR101 GARDR126  
  Wood Species:   solid genuine Burmese teak grade A solid genuine Burmese teak grade A  
  Carving Location:   front side only front side only, see photos above..  
  Carving Details:   n/a 2 layers of bullets (or ridges) in all rectangles, the indented section becomes flat and the balance is the same). The back can stay the same as the photo above (with one ridge/layer of bullets).  
  Total Door Size in Millimeters:   n/a 2,740 wide x 2,140 mm high  
  Size of one horizontal panel:   n/a 2,740 wide x 535 mm high. Interlocking details on <Garage Door Interlock.pdf>  
  Finish Door Opening mm / Visible door area:   n/a 2,683 mm Wide x 2,111 mm High  
  Slab Dimensions:   908 mm Wide X 2,061 mm High n/a  
  Door Area / Space Total:   1,829 mm Wide X 2,089 mm High n/a  
  Door Stop Size:   19 mm wide on each side and top n/a  
  Quantity:   one double door 2 garage door units  
  Door Thickness:   2 inches (50.8 mm) 2 (50.8 mm) thick  
  Door Finish and Color:   same as the photo above the same color as the front door  
  T-Astragal:   per WoodCiti(R) specifications without weather stripping groove. 20 mm shorter than the door for header stop n/a  
  Frame:   no frame no frame  
  Casing:   no casing no casing  
  Orientation:   in-swing right hand overhead garage door  
  Hardware:   lock-sets provided by client (!) provided by client (!)  
  Rail and Stile Size:   Left stile of left door and right stile on right door is 4.75 (120.6 mm) to allow for stops and top rail 4.75 (120.6mm) to allow for top stop. Center stiles are 4 (101.6 mm) n/a  
  Bottom Rail Width:   7" n/a  
  Lock-Set Plate:   no need do leave any space since customer will use flush bolts and automatic release (key pad) n/a  
  Pair of Wooden Handles for Exterior Side:   43 from the floor > DONT MOUNT ON DOOR! (shipped with the doors but never to be attached) n/a  
 

DELIVERY TIME      
  Production/Carving Time:   90 days  
  Door Shipping Size for TIKDR101:   911 mm X 2,064 mm X 2 = 2 units  
  Garage Doors Shipping Size:   2,740 mm X 535 mm X 2 = 8 pieces  
  Gross Weight of one Garage Door Unit:   125.00 KG (approx.)  
  Date Project Started:   04-Aug-2006  
  Expected Finish Date:   03-Nov-2006 >> 22-Dec-2006  
  Shipping Bangkok to Honolulu Hawaii:   45 days  
 
 
  PROJECT UPDATES  
 

28-Aug-2006/1

28-Aug-2006/2

05-Oct-2006/1

05-Oct-2006/2

31-Oct-2006/1

31-Oct-2006/2

18-Nov-2006/01

18-Nov-2006/02

18-Nov-2006/03

18-Nov-2006/04

18-Nov-2006/05

18-Nov-2006/06

18-Nov-2006/07

18-Nov-2006/08

18-Nov-2006/09

18-Nov-2006/10

20-Nov-2006/1

20-Nov-2006/2

20-Nov-2006/3

20-Nov-2006/4

04-Dec-2006/1

04-Dec-2006/2

04-Dec-2006/3

04-Dec-2006/4

04-Dec-2006/5

04-Dec-2006/6

04-Dec-2006/7

04-Dec-2006/8

04-Dec-2006/9

21-Dec-2006/1

21-Dec-2006/2

21-Dec-2006/3

 

  COMMUNICATION
  1. Wednesday, 26-Jul-2006 >> First photo update is expected on 15-Sep-2006
  2. Wednesday, 26-Jul-2006 >> WoodLtd Studio will provide Certificate of Authenticity for no extra cost if requested
  3. Monday, 28-Aug-2006 >> Just assembled the front door. Will build garage doors now. The project is on schedule. Next photo update in three weeks..
  4. Thu, 21-Sep-2006 >> Next week will start carving the front door. We are working on the garage door blueprint now..
  5. Thu, 05-Oct-2006 >> The front door has been assembled, will start carving soon...
  6. Wed, 31-Oct-2006 >> We're assembling the garage door now and waiting for approval of the carving for the front door...
  7. Sat, 18-Nov-2006 >> Both garage doors have been assembled. Carving of the exterior door is completed. Will carve the garage doors now. Stain and finishing will follow. Completion expected around 22-Dec-2006
  8. Mon, 04-Dec-2006 >> The t-astragal has been installed and we checked the size of the entire front door again to make sure that everything is correct. The garage doors are being carved now. Everything should be ready for shipping by 15-Dec-2006
 

Send email to The-Wood Studio now  Send email!

 
 
  TEAK

Latin name "Tectona Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's one of the world's most valuable timbers, recognized for its durability and stability. Teak is more durable than any other hardwood and has unparalleled rich beauty. Teak can withstand all types of weather. Ancient Burmese and Thai royalty considered teak to be a royal tree. It has been the pillar of the shipbuilding industry for centuries. The decks of the Titanic were covered in Teak, and the wood is as good today as the day she sank on 1912. Teak is also used in the Middle East oil industry as one of the very few timbers that can withstand the punishing heat of the desert and will not readily catch fire. Teak can withstand harsh chemicals, and is resistant to fungi, rot and termites. Unlike other woods, teak does not turn black when in contact with metals. It looks best when applied transparent and light colors...

 

 

KILN-DRYING

All wood in the oven for two (2) weeks to a moisture content of 10-12% followed by one (1) week of resting to reabsorb moisture in the air to ~14%. The moisture level is measured by electronic instruments.

 

 

PANELS

Structural hardwood V-grooved minimizes the possibility of a joint separation. Permanently bonded with watertype-1 glue.

 

 

STILES & RAIL CONSTRUCTION

Mortise and tenon, glued with exterior Type-1 waterproof glue. Because wood tends to warp when it becomes damp, we make vertical rails from two separate pieces of wood, then laminating them together lengthwise, with the grain running in opposite directions. The same is done with the stiles. Then when moisture penetrates the door, the laminated pieces tend to bow in opposite directions, negating the warping effect.

 

 

MOLDING

Molding around lites and panels. Certain designs have recessed molding.

 

 

PANEL END SEALING

All panels are end sealed with under coat paint before the door is assembled to minimize shrinking and swelling.

 

  CARVING

Authentic hand carving by best Thailands craftsmen. No routers, no machine tools are used. Over 4,000 carving styles available for doors frames casing and lintels in many categories such as Americana, animals, architectural, Asian, business, Disney, dragons, mythology, nautical, wildlife and much more...

 

 

SANDING

Machine sanded with super fine No. 220 grit paper followed by detailed hand sanding. No machine or cross grain sand marks. Ready for finish.

 

 

PACKING

Each door is individually poly bagged and boxed with 300# psi doubled wall cardboard and placed in wooden crate.

 

 

FUMIGATION

Every door together with wood crating, pallet and all Non-Manufactured Wood Packing Material (NMWP) to be fumigated with Methyl Bromide [CH3Br] and are free from wood termites. Formal Certificate of Fumigation is provided according to wood import regulations of European Union, United States, Canada, New Zealand and Australia.

 

 

WARRANTY

The-Wood Studio 2-Years Limited Warranty

 

 

CERTIFICATE OF AUTHENTICITY

We issue a Lifetime Certificate of Authenticity. The-Wood Studio certifies that every door we design and make is by order only. This is an original and authentic product. It is genuine and the only one made by The-Wood Studio. It is not a replica, a rebuild or repair; it has been newly built by skilled artisan. No two doors are identical, thus making each one of a kind. Only authentic hand carving is performed, no routers or machine tools of any type are used.

 

  INSURANCE & SHIPPING
  1. Insurance 100% from damage or loss by US company based in Hawaii
  2. Hawaii based shipping company in charge
  3. Sea-freight from Bangkok Thailand to Honolulu, Hawaii USA
  4. Transit Time: 45 days
 
 

             
 

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Updated 26-Jul-2005