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Four (4) Luxury Wood Doors | Double French Door | Teak Door
Steve-Columbus, Ohio USA
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Home |
WoodLtd Studio
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Door
Catalog | Current Projects >
Steve-Ohio |
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TABLE OF CONTENTS |
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THE PROJECT: Four (4) luxury wood doors. Single arched door
and double teak French doors |
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Arched Door
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SD Orientation
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French Door
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Muntons
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DD Orientation
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Door Shutter
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T-Astragal
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Certificate
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SPECIFICATIONS |
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DESCRIPTION |
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DOORARC101 / STYLE #1 |
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FRENCH-11 / STYLE #3 |
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FRENCH-11 / STYLE #5 |
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Description: |
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Exterior Single Round Top |
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Exterior
French Double |
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Interior
French Arched |
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Wood Species: |
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Genuine Burmese Teak |
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Genuine
Burmese Teak |
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Genuine
Burmese Teak |
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Muntons: |
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N/A |
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Thickness as FRENCH-12 |
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Thickness as FRENCH-12 |
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Carving Location: |
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Both Sides of the Door |
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N/A |
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N/A |
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Slab Dimensions: |
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42" X 84" |
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30" X
84" |
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30" X
84" |
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Wall Thickness: |
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6.5" |
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6.5" |
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3.5" |
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Door Units: |
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1 |
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2 |
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1 |
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Door Thickness: |
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1-3/4" |
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1-3/4" |
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1-3/4" |
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T-Astragal: |
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N/A |
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Yes,
plain T-Astragal |
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Yes,
plain T-Astragal |
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Finish: |
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Pre-Finished (moisture sealant) |
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Pre-Finished (moisture sealant) |
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Pre-Finished (moisture sealant) |
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Frame: |
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Pre-Hung |
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Pre-Hung |
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Pre-Hung |
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Frame Depth: |
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6.5" |
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6.5" |
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3.5" |
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Frame Material: |
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Taeng Wood |
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Taeng
Wood |
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Taeng
Wood |
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Hinges: |
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Solid Brass |
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Solid
Brass |
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Solid
Brass |
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Glass: |
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N/A |
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1/4"
thick provided by client |
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1/4"
thick provided by client |
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Orientation: |
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Left hand in-swing |
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Left
hand in-swing |
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Left
hand in-swing |
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Hardware: |
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provided by client |
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provided
by client |
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provided
by client |
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Shipping Size: |
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46" X 6-1/2" X 88" |
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64" X
6-1/2" X 88" |
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64" X
3-1/2" X 88" |
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DELIVERY TIME |
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Door Production: |
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8-10 weeks |
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Date Project
Started: |
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19-September-2005 |
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Expected
Finish Date: |
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15-November-2005 |
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Shipping
Bangkok to Columbus, Ohio: |
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38 days |
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PROJECT UPDATES |
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15-Nov-2005/1
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30-Nov-2005/1
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30-Nov-2005/2
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30-Nov-2005/3
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11-Dec-2005/1
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11-Dec-2005/2
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11-Dec-2005/3
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16-Dec-2005/1
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16-Dec-2005/2
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05-Jan-2006/1
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05-Jan-2006/2
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05-Jan-2006/3
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05-Jan-2006/4
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05-Jan-2006/5
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05-Jan-2006/6
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05-Jan-2006/7
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05-Jan-2006/8
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16-Jan-2006/1
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16-Jan-2006/2
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16-Jan-2006/3
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16-Jan-2006/4
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17-Feb-2006/01
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17-Feb-2006/02
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17-Feb-2006/03
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17-Feb-2006/04
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17-Feb-2006/05
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17-Feb-2006/06
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17-Feb-2006/07
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17-Feb-2006/08
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17-Feb-2006/09
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17-Feb-2006/10
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17-Feb-2006/11
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17-Feb-2006/12
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COMMUNICATION
- Mon, 01-Aug-2005 >>
The first photo update
is scheduled for 20-Oct-2005
- Mon, 01-Aug-2005 >> WoodLtd Studio
will provide a Certificate of Authenticity for no extra cost if
requested...
- Sat, 01-Oct-2005 >> The wood will remain
in kiln until 15-October-2005, will measure the moisture content at that
time...
- Fri, 14-Oct-2005 >> Will keep the wood
in kiln for additional 10 days. Next update on Tuesday, 01-Nov-2005
- Sunday, 30-Oct-2005 >> The wood is in
kiln right now. Will check the moisture content on Tuesday, 01-Nov and
will go from there.. Next update is scheduled for Tuesday, 15-Nov-2005
hopefully with first photos...
- Tue, 15-Nov-2005 >> The wood is out of
the kiln, moisture level 8-9%. We assemble the door now. Should finish
the project by 30-Nov-2005...
- Wed, 30-Nov-2005 >> All doors should be
finished and ready for shipment around 10-Dec-2005. Tomorrow I will take
photos of the three (3) French doors...
- Thu, 01-Dec-2005 >> The update above is
incorrect. Will take photos of the French doors on 10-Dec-2005.
Everything should be ready for shipment by mid December...
- Sun, 11-Dec-2005 >> Doors should be
ready for shipping in less than 2 weeks
- Fri, 16-Dec-2005 >> Carving of the
single arched door will be finished by Dec 20th. We are building French
doors now. All will be ready for shipping by 24-dec-2005
- Thu, 05-Jan-2006 >> All French doors are
finished and ready to go. carving of the single arched door is nearly
completed. All door will be ready for shipping by 15-Jan-2006
- Mon, 16-Jan-2006 >> All four (4) doors
are finished and ready for shipment now...
- Fri, 17-Feb-2006 >> We are making
corrections now. All doors will be ready for shipment in 8 days from
today, on Sunday, 26-Feb-2006..
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Send
email to
The-Wood Studio now

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TEAK
Latin name "Tectona
Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's
one of the world's most valuable timbers, recognized for its durability
and stability. Teak is more durable than any other hardwood and has
unparalleled rich beauty. Teak can withstand all types of weather. Ancient
Burmese and Thai royalty considered teak to be a royal tree. It has been
the pillar of the shipbuilding industry for centuries. The decks of the
Titanic were covered in Teak, and the wood is as good today as the day she
sank on 1912. Teak is also used in the Middle East oil industry as one of
the very few timbers that can withstand the punishing heat of the desert
and will not readily catch fire. Teak can withstand harsh chemicals, and
is resistant to fungi, rot and termites. Unlike other woods, teak does not
turn black when in contact with metals. It looks best when applied
transparent and light colors...
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KILN-DRYING
All wood in the oven for three (3) weeks to a moisture
content of 10-12% followed by one (1) week of resting to reabsorb
moisture in the air to ~14%. The moisture level is measured by electronic
instruments.
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PANELS
Structural hardwood V-grooved minimizes the possibility of a joint
separation. Permanently bonded with watertype-1 glue.
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STILES & RAIL CONSTRUCTION
Mortise and tenon, glued with exterior Type-1 waterproof
glue. Because wood tends to warp when it becomes damp, we make vertical
rails from two separate pieces of wood, then laminating them together
lengthwise, with the grain running in opposite directions. The same is
done with the stiles. Then when moisture penetrates the door, the
laminated pieces tend to bow in opposite directions, negating the warping
effect.
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MOLDING
Molding around lites and panels. Certain designs have recessed molding.
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PANEL END SEALING
All
panels are end sealed with under coat paint before the door is assembled
to minimize shrinking and swelling.
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CARVING
Authentic
hand carving by best Thailands craftsmen. No
routers, no machine tools are used. Over 4,000 carving styles available
for doors frames casing and lintels in many categories such as Americana,
animals, architectural, Asian, business, Disney, dragons, mythology,
nautical, wildlife and much more...
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FINISHING (MARITIME)
- 12-Step PermaLane II
- Penetrating wiping stain sets the color
- Three Separate coats of alkyd moisture
seal with fine sanding between coats
- Two coats of imported from Germany Bayer
Brand catalyzed Poly-Urethane with ultraviolet absorbers. Light sanding
between coats
- Stain brightener applied
- Detailed hand rubbed to smooth satin
finish
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SANDING
Machine sanded with super fine No. 220 grit paper followed by detailed
hand sanding. No machine or cross grain sand marks. Ready for finish.
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PACKING
Each
door is individually poly bagged and boxed with 300# psi doubled wall
cardboard and placed in wooden crate.
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FUMIGATION
Every door together with wood crating, pallet and all
Non-Manufactured Wood Packing Material (NMWP) to be
fumigated with Methyl Bromide [CH3Br] and
are free from wood termites. Formal Certificate of Fumigation is provided
according to wood import regulations of European Union, United States,
Canada, New Zealand and Australia.
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WARRANTY
The-Wood Studio 2-Years
Limited Warranty
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CERTIFICATE OF AUTHENTICITY
We issue a Lifetime
Certificate of Authenticity. The-Wood Studio certifies that every door
we design and make is by order only. This is an original and authentic
product. It is genuine and the only one made by The-Wood Studio. It is not
a replica, a rebuild or repair; it has been newly built by skilled
artisan. No two doors are identical, thus making each one of a kind. Only
authentic hand carving is performed, no routers or machine tools of any
type are used.
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INSURANCE & SHIPPING
- Insurance 100% from damage or loss by US
company
- US based
shipping company in charge
- Sea-freight from Bangkok Thailand to
Columbus-Ohio, USA
- Transit Time: 38 days
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Copyright
WoodLtd 2005 All Rights Reserved |
Updated 18-Sep-2005 |
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