Design Carved Wood Doors
WoodLtdŽ Studio
Chiang Mai  Thailand
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Pre-Hung Single Door Classic Carving Design
Steven - San Diego, California USA

  Home | WoodLtd Studio | Door Catalog | Current Projects > Steven-SanDiego  
  q Specifications q Panels q Finishing
  q Delivery Time q Stiles & Rail Construction q Packing
  q Project Updates q Molding q Fumigation
  q Communication q Panel End Sealing q Warranty
q Teak (Tectona Grandis Linn) q Carving q Certificate of Authenticity
q Kiln-Drying q Sanding q Insurance & Shipping

THE PROJECT: Pre-Hung Interior Single Teak Door Classic Carving Design

Interior Door

Swing Direction





  Description:   pre-hung single door  
  Wood Species:   genuine solid Burmese teak grade A  
  Carving Location:   exterior size only (!)  
  Reference Number:   CLADR111  
  Door Type:   closet door / armoire  
  Door Thickness:   1-3/8" (35 mm)  
  Rough Opening Size:   32" X 88"  
  Frame:   pre-hung  
  Frame Depth:   4.5"  
  Door Units:   four (4) pre-hung single doors  
  Finish:   unfinished (sanded only)  
  Hinges:   bronze  
  Casing:   no casing  
  Swing Direction:   all doors out-swing  
  Orientation DOOR-A Left:   left hand  
  Orientation DOOR-A Right:   right hand  
  Orientation DOOR-B Left:   left hand  
  Orientation DOOR-B Right:   right hand  
  Hardware:   provided by client (!)  

  Door Production/Carving Time:   90 days  
  Door Shipping Size:   32" X 88" X 4.5" = 4 pieces  
  Door Weight:   80 kilograms / each  
  Date Project Started:   25-Jul-2006  
  Expected Finish Date:   30-Oct-2006  
  Shipping to San Diego by Air:   7 days  

















  1. Monday, 17-Jul-2006 >> First photo update is scheduled for ~28-Aug-2006
  2. Monday, 17-Jul-2006 >> WoodLtd Studio will provide Certificate of Authenticity for no extra cost if requested..
  3. Monday, 28-Aug-2006 >> Just assembled all four frames Will build the doors now. The project is on schedule..
  4. Thu, 21-Sep-2006 >> The wood has been dried in kiln we'll assemble the door. Next update with new photos in three weeks..
  5. Thu, 05-Oct-2006 >> We start assemble the doors now..
  6. Wed, 31-Oct-2006 >> Carving in progress, finishing and coloring will follow...
  7. Sat, 18-Nov-2006 >> Carving in progress, finishing and coloring will follow...
  8. Mon, 04-Dec-2006 >> The doors are ready for shipping...

Send email to The-Wood Studio now  Send email!


Latin name "Tectona Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's one of the world's most valuable timbers, recognized for its durability and stability. Teak is more durable than any other hardwood and has unparalleled rich beauty. Teak can withstand all types of weather. Ancient Burmese and Thai royalty considered teak to be a royal tree. It has been the pillar of the shipbuilding industry for centuries. The decks of the Titanic were covered in Teak, and the wood is as good today as the day she sank on 1912. Teak is also used in the Middle East oil industry as one of the very few timbers that can withstand the punishing heat of the desert and will not readily catch fire. Teak can withstand harsh chemicals, and is resistant to fungi, rot and termites. Unlike other woods, teak does not turn black when in contact with metals. It looks best when applied transparent and light colors...




All wood in the oven for five (5) weeks to a moisture content of 8% followed by two (2) weeks of resting to reabsorb moisture in the air to ~10%. The moisture level is measured by electronic instruments.




Structural hardwood V-grooved minimizes the possibility of a joint separation. Permanently bonded with watertype-1 glue.




Mortise and tenon, glued with exterior Type-1 waterproof glue. Because wood tends to warp when it becomes damp, we make vertical rails from two separate pieces of wood, then laminating them together lengthwise, with the grain running in opposite directions. The same is done with the stiles. Then when moisture penetrates the door, the laminated pieces tend to bow in opposite directions, negating the warping effect.




Molding around lites and panels. Certain designs have recessed molding.




All panels are end sealed with under coat paint before the door is assembled to minimize shrinking and swelling.



Authentic hand carving by best Thailands craftsmen. No routers, no machine tools are used. Over 4,000 carving styles available for doors frames casing and lintels in many categories such as Americana, animals, architectural, Asian, business, Disney, dragons, mythology, nautical, wildlife and much more...


  • Three Separate coats of alkyd moisture seal with fine sanding between coats



Machine sanded with super fine No. 220 grit paper followed by detailed hand sanding. No machine or cross grain sand marks. Ready for finish.




Each door is individually poly bagged and boxed with 300# psi doubled wall cardboard and placed in wooden crate.




Every door together with wood crating, pallet and all Non-Manufactured Wood Packing Material (NMWP) to be fumigated with Methyl Bromide [CH3Br] and are free from wood termites. Formal Certificate of Fumigation is provided according to wood import regulations of European Union, United States, Canada, New Zealand and Australia.




The-Wood Studio 2-Years Limited Warranty




We issue a Lifetime Certificate of Authenticity. The-Wood Studio certifies that every door we design and make is by order only. This is an original and authentic product. It is genuine and the only one made by The-Wood Studio. It is not a replica, a rebuild or repair; it has been newly built by skilled artisan. No two doors are identical, thus making each one of a kind. Only authentic hand carving is performed, no routers or machine tools of any type are used.


  1. Insurance 100% from damage or loss
  2. US based shipping company in charge
  3. Air-freight to San Diego, California USA
  4. Transit Time: 7 days


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Updated 17-Jul-2006